‘Pragmatic policy-supported-ecosystem’-Key to u nlock the true potential of Biogas/ Bio-CNG/ CBG /RNG industry

Dr. A.R. Shukla- President, IBA

It’s indeed heartening to learn of India is gearing up for the paradigm shift towards being self dependent through the Atmanirbhar Bharat Abhiyan. Within this context, Biogas/ Bio-CNG/ CBG/ RNG can potentially turn out to be the panacea that promises to hit many birds in one shot. With three distinct outputs of ‘Biogas/ Bio-CNG/ CBG/ RNG plants, these plants work as ‘Biomass waste treatment and pollution abatement Plants, ‘Organic Fertilizer Production plants’ and ‘Gaseous fuel (Biogas) Generation plants’, thereby helping in solving three burning problems of pollution, energy and need for eco-friendly organic fertilizer. Some of the crucial aspects that needs categoric intervention to facilitate leapfrogging of this sector are hereby portrayed.

It’s no brainer that ceteris paribus, gradual removal of bottlenecks towards insertion of bio methane in existing Natural Gas Grid shall significantly ramp the industry growth upon truly exploiting the bio-methane potential. Such a utopian scenario shall have tremendous positive financial, social and environmental impact, such as generation of massive employment

opportunities, reduction in fossil fuel and synthetic fertilizer import (Refer Table-I and Table II), meeting the requirement of ‘strategic fuel’ for managing emergency situations by producing local resource based indigenous ‘Make in India’ energy and organic fertilizer products, aiding decongestion along with scientific waste management in cities thus fructifying the objects of ‘Swachh Bharat Mission’, and facilitating the opportunity to re-build a sustainable and self reliant India (Atmanirbhar Bharat)’

Table I 

The salient outputs, mentioned above shall result from minimum 62.2 million metric tonnes of Bio-CNG generation along with the production of about 658.42 million tonnes of bio/organic fertilizer annually. Putting it quantitatively, this shall result in employment generation of about 1.33 million personnel (Refer Table III for break-up); scientific waste treatment through digestion of 1286.88 million tonnes of biomass waste annually thereby reducing annual GHG emissions of 265.88 million tonnes of CO2eqv., which is commensurate with 11.2% of the total GHG emission in India (based on 2015 level). Altogether, this will potentially save huge cost incurred in pollution abatement and healthcare. 

Table II 

Table III- Break-up of Employment opportunity upon realization of complete bio-methane
potential

Function/ RoleEducational Skill and
Qualification Level
Key skillsPersonnel needed to
harness complete bio-
methane potential
ManufacturingHighly skilledResearch and product
development
36,000
Business
Development
Highly skilledTracking the market, Drafting
bids, Land selection, Project
Finance
15,000
Design & Pre-
Construction
Highly skilledPlant design engineering24,000
Construction &
Commissioning
Highly skilled
___________________
Semi and Low Skilled
Site engineering
_______________________
Electricals training and plant
installing
48,000
________________
1,50,000
Operation &
Maintenance
Highly skilled
___________________
Semi and Low Skilled
Performance data monitoring
_________________________________
Fitter, Electricians, Labour
30,000
__________________
1,50,000
Indirect Employment
across the value
Low Skilled/semi-
skilled
Waste collection (primary and
secondary), Farming, sales
3,39,750
Chainchannel for org. fertilizer
sales, sales channel for other
by-products
Supporting
infrastructure- gas
grid (micro/mini),
bio-CNG dispensing
outlets
High skilled/ Semi
Skilled
____________________
Low Skilled/semi-
skilled
Administration, Site
Engineering
_________________________________
Fitter, Electricians, Labour,
Operators
2,16,000
_____________________
3,24,000
Total13,32,750

However, it’s worthwhile to bring to put forth that there are several Ministries encompassing MNRE, MoPNG, MoDWS, MoCF, MoHUA, MoAFW, MoEFCC, and few others, which are handling/ supporting this sector, including at least one of the three main deliverables of biogas generation or organic fertilizer production or biomass waste treatment. This has always led to inadequacy of required support to the sector. As a result, these Ministries individually/collectively could not harness the realistic potential of Biogas/ Bio-CNG)/ CBG/ RNG sector. The need of the hour is to pool and integrate all the inter-Ministerial incentives, relevant to Bio-CNG industry, through better coordination amongst all the Ministries with MNRE being the focal Ministry of all. 

In fact, there is a need to implement a paradigm shift in formulating pragmatic policies in terms of moving towards, ‘Generation based Incentive (GBI)’ from the existing upfront subsidy regime (refer Table IV for estimation related to GBI) and provisioning for Credit Guarantee scheme for facilitating swift lending process from Financial Institutions (Banks, NBFC, etc.). Same could be achieved upon setting-up a ‘Biogas-Fertilizer Fund’. For harnessing the total generation potential of 62.2 million tonnes p.a. of Biogas/ Bio-CNG/ CBG/ RNG in India, the proposed “Biogas-Fertilizer Fund” will have an estimated corpus requirement of Rs. 9,44,664 crores (Refer Table V), of which Rs. 97,392 crores will be pegged towards the ‘Credit Guarantee scheme’ and remaining Rs. 8,47,272 crores towards ‘Generation based Incentive (GBI)’ @ Rs.20/- per kg of Bio-CNG (produced as per BIS Standards) for 15 years of tentative plant life. With this outlay of Rs. 9,44,664 crores for the sector, there will be an enormous overall return to the govt. in the form of savings from reduction in crude oil import, nutrient-based subsidy savings on chemical fertilizers, and meeting the GHG emission reduction target (@ price of Certified Emission Rating CER) as per the Nationally Determined Contributions-NDCs (Refer Table VI). The consolidated savings on above accounts are estimated at approximately Rs. 11,02,200 crores in 15 years span (useful life of a typical biogas/ Bio-CNG plant). Thus, the net value creation turns out to be Rs.1,57,536 crore, which is a net surplus for the Govt. Exchequer through harnessing of total Bio CNG/ CBG/ RNG potential in India. Also, it’s worthwhile to note that under the launched SATAT scheme, over the next five years, its envisaged to set-up about 5000 plants, which would facilitate harnessing around one-sixth of the aforementioned total potential of 62.2 million tonnes of bio-CNG per annum.

Table IV- Determination of Bio-CNG Price for a Typical 5 TPD Bio-CNG/ CBG/ RNG Generation
plant

S. NOEstimated
Expenditure
per kg of Bio-CNG
Amount
(Rs.) (3)
Item of Revenue
Sources per kg of
Bio-CNG
Amount
(Rs.) (4)
Generation Based Incentive
(GBI) Requirement
(difference of Column 3 and
4)
1. Levelized Cost of the
Plant
55.62Contribution from
Manure Sales
7.70
2. Variable Cost of
operating the Plant
18.11Bio-CNG sales
(SATAT off take
price)
46.00
Total:73.7353.7020.03

Note:

  1. Above estimated table is subjected to change based on different scenarios and assumption of various parameters
    such as feedstock price, CAPEX, OPEX, WACC, cost and price escalation, and so on.
  2. Levelized Cost includes-CAPEX/Depreciation, Finance Cost, Operation and Maintenance, Plant Overheads
  3. Variable Cost includes- Feedstock and its Transportation Cost
  1. Above estimated table is subjected to change based on different scenarios and assumption of various parameters
    such as feedstock price, CAPEX, OPEX, WACC, cost and price escalation, and so on.
  2. Levelized Cost includes-CAPEX/Depreciation, Finance Cost, Operation and Maintenance, Plant Overheads
  3. Variable Cost includes- Feedstock and its Transportation Cost

Table V-Total Funds Requirement in terms of ‘Credit Guarantee Scheme’ and GBI
Corpus’ for harnessing Bio-CNG/ CBG/ RNG Potential in India

S. NOParticulars of
harnessing of Bio-CNG/
CBG/ RNG
Credit Guarantee
Requirement
(in Rs. Crore)
GBI Corpus
Requirement*
(in Rs. Crore)
Total Funds
Requirement
(in Rs. Crore)
1. Harnessing
target under SATAT
14,8751,24,2981,39,173
2. Harnessing
Total
Potential
97,3928,47,2729,44,664
*For 15 years of Plant Life @ Rs.20/- per Kg of Bio-CNG/ CBG/ RNG

Table VI- Estimated Monetary Savings through Harnessing Total Biogas/ Bio-CNG/ CBG/ RNG
Potential in India

S. No.ParticularsEstimation
Basis
Estimated Annual
Savings to Govt.

Exchequer by
Harnessing Total Bio-
CNG Potential in India
( in Rs. Crore)
*Estimated 15 years
Plant-life-Savings to
Govt. Exchequer by
Harnessing Total Bio-
CNG Potential in India
(in Rs. Crore)
1.Equivalent Foreign
Exchange Outflow on
Crude oil import
US Dollar per
Barrel
1573.6210,71,800
2. Subsidy on Chemical
Fertilizers
NBS per Kg of
N,P,K
35.3824,100
3. GHG Emissions
Reduction Savings
Prevailing CER
price
9.316,300
Total:1618.3011,02,200

Note: * Values are reported as discounted PV @ 12 % p.a.
NBS- Nutrient Based Subsidy, CER- Certified Emission Ratings

So, in view of the ‘Atmanirbhar and Swachh Bharat’, there is a need to steer and drive a pragmatic policy-supported-ecosystem that shall enable harnessing the afore-mentioned potential of Bio-CNG and its other supplementary offerings, by including minimum of the following:
a) Harmonization and Integration of all the present schemes and required clearances and
permissions relevant to the biogas/ Bio-CNG industry under different Ministries
b) Supporting creation of ‘Mini-biogas, Bio-CNG Grids’ and its onward integration with ‘Natural
Gas Grid’ along with ‘ Organic Fertilizer distribution and utilization Infrastructure’.
c) Transgression from the existing upfront subsidy model to GBI model.
d) Creating the ‘Biogas-Fertilizer Fund’ with an estimated corpus requirement of Rs. 9,44,664
crores as provision towards Credit Guarantee schemes and corpus for ‘Generation Based
Incentive and building Bio-CNG infrastructure’. To begin with, an initial provision of
Rs.1,39,173 crore for five years can be earmarked.
e) Setting-up of ‘Biomass Resource Bank (BMRB)’ for assured biomass/waste supplies to the
installed plants.
f) There is a need to bring ‘Bio-CNG sector in the category of Social Infrastructure, as waste
treatment is not internalized and with non-paying capacity of farmers to buy organic fertilizer
of these plants.